Insulated Envelopes for Food

Insulated Envelopes for Food

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Insulated Envelopes for Food

Insulated Envelopes for Food

Superior Thermal Mailers for Food

TPS Foil Insulated Pouches are the ideal choice for insulated packaging for food, keeping fresh and frozen products at a consistent temperature during transit nationwide. Perfect as insulated envelopes for frozen food, chilled goods, or ready meals, these insulated food envelopes ensure your deliveries arrive in peak condition.

  • Available in 5 convenient stock sizes
  • Manufactured in-house: unbeatable value
  • Bespoke insulated envelopes for food available

With foil on both sides of the bubble membrane, our thermal mailers offer superior durability and insulation compared to standard insulation bags for food. Trusted across the UK, TPS insulated packaging provides reliable protection for every fresh or frozen food delivery.

Size
Size Units Per Pack 1 - 4
Pack Price
5 - 9
Pack Price
10+
Pack Price
200x255mm 100 £85.00 £70.00 £59.00
280x330mm 100 £134.00 £127.00 £120.00
345x430mm 100 £199.00 £189.00 £177.00
345x480mm 100 £204.00 £188.15 £180.00
460x560mm 100 £292.00 £264.00 £247.00

Total (excl. VAT): £0.00 Total (incl. VAT): £0.00

Pack per size
Regular price £59.00 excl. VAT £70.80 inc. VAT
Regular price Sale price £59.00 GBP
Sale Sold out

Free Next day delivery

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Insulated Envelopes for Food – Premium Foil Thermal Mailers

Keep your food fresh, safe, and customer-ready with our insulated envelopes for food, engineered for maximum protection during transit.

Whether you’re shipping ready meals, fresh produce, chilled meat, or frozen food, our foil insulated pouches for food provide the ultimate temperature-controlled packaging for food.

Made in Sheffield, UK, these thermal mailers for fresh and frozen food have already protected hundreds of thousands of food deliveries, from local butchers to nationwide meal prep brands.

Unlike imported polymer foil envelopes, ThermaPack Ultra Double use true aluminium foil, not only one layer - but two! This reflects up to 97% of radiant heat. That means superior performance, equivalent to 55mm of polystyrene insulation, without the bulk.

Why Choose Our Foil Insulated Envelopes for Food?

  • High-performance bubble foil protection – proven to keep food at safe temperatures
  • Moisture-resistant & puncture-proof – tough enough for chilled and frozen deliveries
  • Fast & secure sealing – with a self-seal strip, or upgrade to Velcro for reusable use
  • Reusable insulated food pouches – ideal for sustainable and repeat use
  • Guaranteed best value – direct from the UK manufacturer
  • Next Working Day Delivery available – free on UK orders over £100 + VAT

    For temperature-sensitive fresh and frozen food, these premium insulated pouches keep your supply chain reliable and your customers satisfied. They’re trusted by leading meal prep companies, butchers, and food delivery services across the UK.

Need an extra cold source?

Pair with our CoolaGel or CoolaPack Ice Pads for extended protection of frozen or chilled goods.

Our Premium Insulated Envelopes

ThermaPack Ultra Double, with the Ultra Double offering superior radiant heat protection at a highly competitive price.

THERMAPACK DOUBLE
● Highest-performing material for thermal envelopes
● Made from true aluminium foil for superior efficiency
● Provides insulation equivalent to 55mm of polystyrene in just 4mm
thickness
● Features a foil layer, air bubble membrane, and an additional foil
layer with laminated coatings for enhanced thermal performance

• Exceptional Thermal Performance
Maintains stable temperatures for perishables, pharmaceuticals, electronics, and other temperature-sensitive goods during transit.

• High-Performance ThermaPack Ultra Double Material
Constructed with a foil–bubble–foil structure and laminated coatings for superior insulation — equivalent to 55mm of polystyrene in just 4mm thickness.

• True Aluminium Foil
Made with genuine aluminium (not polymer foil), reflecting up to 97% of radiant heat for maximum temperature control.

• Moisture & Damage Resistant
Features a puncture-resistant outer layer and a moisture barrier to protect contents from physical impact and environmental exposure.

• Quick & Easy Self-Seal Closure
Includes a strong adhesive strip for fast packing and secure sealing — no extra equipment needed.

• Reusable Options Available
Choose Velcro closure for frequent access and multiple uses — contact us for custom options.

• Manufactured in the UK
Proudly made in Sheffield, ensuring consistent quality and ethical production standards.

• Best Price Guarantee
As the direct manufacturer, we offer the lowest price on the market for this quality — no middlemen.

• Fast Shipping
Free Next Working Day Delivery on orders over £100 + VAT (UK orders placed before 12pm)
European Shipping available within 7 days

FAQ

Can insulated envelopes be used for shipping food?

Yes, insulated envelopes are widely used for shipping food and are specifically designed to maintain safe temperatures during transit. They help protect items such as chocolates, meal kits, baked goods, and other perishable products from external temperature changes.

By reducing heat transfer, insulated food envelopes help preserve freshness and quality, making them ideal for eCommerce food deliveries, takeaway services, and nationwide shipping. For best results, they can be used alongside ice packs or thermal liners, depending on the required temperature range.

How long do insulated food envelopes keep items cool?

Insulated food envelopes can keep items cool for several hours, depending on the insulation quality, external conditions, and whether cooling elements like ice packs are used. Higher-performance insulation combined with properly placed ice packs can significantly extend temperature retention.

Transit time, ambient temperature, and packaging method all play a role, so selecting the right specification is key. For chilled or frozen shipments, using insulated envelopes alongside additional cooling solutions helps ensure products remain within safe temperature ranges during delivery.

Are insulated food envelopes safe for hot and cold food?

Yes, insulated food envelopes are suitable for both hot and cold food applications. They work by slowing heat transfer, helping to maintain the contents' temperature for longer periods.

For chilled products, they help retain cold temperatures and reduce the risk of spoilage, while for hot food, they help keep items warm during short transit times. This makes them a versatile solution for food delivery services, takeaway businesses, and meal prep companies looking to maintain product quality.

What materials are used in insulated envelopes for food?

Insulated envelopes for food are typically made using layers of food-safe materials such as reflective foil, air bubble insulation, or foam padding. These materials work together to reduce heat transfer and protect contents from external temperature changes.

Many options are also available with eco-friendly or recyclable materials, helping businesses reduce their environmental impact. The choice of material will depend on the level of insulation required, as well as factors such as transit time, product type, and sustainability goals.

Can I use insulated envelopes for meal delivery services?

Yes, insulated envelopes are ideal for meal delivery services, including restaurants, meal prep companies, and grocery delivery businesses. They provide a lightweight and space-efficient way to maintain food temperature during transport.

By helping to keep meals fresh and protected from external conditions, insulated envelopes improve customer satisfaction and reduce the risk of spoilage. For best performance, they can be combined with ice packs or additional insulation depending on delivery times and temperature requirements.